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裝載機鏟斗的磨損形式

來源:http://guixin.net.cn/ 日期:2023-05-20
在大多數(shù)情況下,裝載機配裝的工作機具是鏟斗,用于鏟掘及轉運物料。裝載機鏟斗,作為直接接觸工作物料的工作機具,是裝載機的主要磨損件之一,直接關系到使用成本。那么裝載機鏟斗的磨損形式有哪些?下面濟南裝載機租賃廠家為您分析:
In most cases, the work tool equipped with the loader is the bucket, which is used for digging and transporting materials. The loader bucket, as a working tool that directly contacts working materials, is one of the main wear parts of the loader and directly affects the cost of use. So what are the forms of wear and tear on the loader bucket? Below is an analysis by the rental manufacturer of Jinan loaders for you:
鏟斗磨損形式及原因分析
Analysis of the forms and causes of bucket wear
裝載機鏟斗容積較大,一般采取鏟斗下體前端焊接耐磨材料制作的鏟刀板(如16Mn等材料),鏟斗兩側安裝邊護板,然后在鏟刀板上等間距安裝斗齒,斗齒與鏟刀板的連接方式為螺栓連接。
The bucket volume of a loader is relatively large. Generally, a blade plate made of wear-resistant materials welded to the front end of the lower body of the bucket (such as 16Mn) is used. Edge protection plates are installed on both sides of the bucket, and then bucket teeth are installed at equal intervals on the blade plate. The connection between the bucket teeth and the blade plate is bolted.
鏟刀板磨損
Blade wear
鏟刀板磨損嚴重,表現(xiàn)在厚度變薄,位于斗齒之間的鏟刀板由原來的直線型逐漸成為向內(nèi)彎曲的弧線型。
The blade plate is severely worn, manifested by thinning in thickness, and the blade plate located between the bucket teeth gradually changes from a straight line to an inward curved arc.
刀板
Knife plate
(1)鏟刀板磨損后,由于其厚度減少,當更換斗齒時,斗齒后端上下部分與鏟刀板之間存在的間隙較大,兩者之間僅依靠斗齒螺栓進行固定,則裝載機工作一段時間后,由于斗齒頻繁承受物料的沖擊,導致斗齒固定螺栓松動,進而造成斗齒及鏟刀板磨損加劇,終導致鏟斗無法正常使用。
(1) After the blade plate is worn out, due to its reduced thickness, when replacing the bucket teeth, there is a large gap between the upper and lower parts of the rear end of the bucket teeth and the blade plate. Only the bucket tooth bolts are used to fix the gap between the two. After the loader works for a period of time, due to the frequent impact of materials on the bucket teeth, the bucket tooth fixing bolts become loose, resulting in increased wear of the bucket teeth and blade plate, ultimately leading to the inability of the bucket to function properly.
濟南裝載機租賃
(2)鏟刀板更換不及時,容易造成鏟斗的母體(下端)過度磨損,同時降低了鏟斗的整體剛度,極易造成鏟斗受力變形,并嚴重影響了使用壽命。
(2) If the blade is not replaced in a timely manner, it is easy to cause excessive wear on the mother body (lower end) of the bucket, while reducing the overall stiffness of the bucket, which can easily cause force deformation of the bucket and seriously affect its service life.
斗齒磨損
Bucket teeth wear
斗齒在鏟裝作業(yè)中起著“開路先鋒”的作用,磨損速度快,因而更換頻繁。磨損的形式為長度變短,厚度變薄,甚上下兩部分分離。
Bucket teeth play a pioneering role in shovel loading operations, with fast wear and frequent replacement. The form of wear is shortening in length, thinning in thickness, and even separating the upper and lower parts.
斗齒
Bucket tooth
(1)斗齒的固定螺栓松動后,駕駛員未能及時進行固定,造成斗齒螺栓與斗齒及鏟刀板之間的配合間隙越來越大,有可能造成固定螺栓折斷或者斗齒損壞,增加鏟刀板的磨損。
(1) After the fixing bolts of the bucket teeth become loose, the driver fails to fix them in a timely manner, resulting in an increasing fit gap between the bucket teeth bolts and the bucket teeth and blade plate. This may cause the fixing bolts to break or the bucket teeth to be damaged, increasing the wear of the blade plate.
(2)由于斗齒缺損或者過度磨損后未及時進行更換,造成鏟刀板過度磨損,進而造成鏟刀板因早期損壞而提前報廢,降低了鏟斗的使用壽命。
(2) Due to the lack or excessive wear of the bucket teeth and failure to replace them in a timely manner, the blade plate is excessively worn, resulting in early scrapping of the blade plate due to early damage, reducing the service life of the bucket.
可見,了解鏟斗的磨損形式及原因,并合理對鏟斗進行維修保養(yǎng),延長其使用壽命是非常重要的。還有什么事項就來我們網(wǎng)站http://guixin.net.cn咨詢吧!
It can be seen that it is very important to understand the wear forms and causes of the bucket, and to carry out reasonable maintenance and repair to extend its service life. If there are any other matters, please come to our website http://guixin.net.cn Consult!
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